Automatic Weighing Systems
About AWS
The Automatic Weighing System the most reliable solutions which ensures effective and secure weighing operations. It enables man less execution of weighing tasks through biometric records, which contain the customer, material, and vehicle data.
Weighbridge controls can be used stand-alone options, or as a complete package. Each additional piece of weighbridge protection will raise integrity of weighbridge and improve site security and efficiency
Features
- Monitor the weighing in real time
- Automatic connection to the weighbridge
- Reduced manpower/ operation expenses
- Authentication driver and vehicle with RFID and biometric system
- Ability to capture and register data of vehicles
- Displays all the data and records accurately in real time
- Automatic weight capture of fleet/truck at every weighbridge
- Report statistics to generation of different types on customized basis
- Fully automatic RFID based system for accurate vehicle In and Out entries
Components of AWS
- Server Rack
- Iot Connectivity Control
- Annunciator
- Power Management Unit
- Network Connectivity
- Cloud Connection Systems
- Battery Backup Unit
Advantages of IoT enabled Weighbridge
An IoT-enabled weighbridge offers numerous advantages that revolutionize the weighing process. By leveraging real-time data collection and analysis, this technology enhances operational efficiency and accuracy in weighing operations. The integration of IoT allows for remote monitoring, enabling operators to access vital information anytime, anywhere, thereby reducing downtime and improving decision-making. Additionally, biometric authentication ensures secure and manless operations, minimizing human error and increasing safety. With automated data logging, the IoT-enabled weighbridge streamlines reporting and compliance, ultimately leading to improved site management and productivity.
Monitor All Weighbridges
Receive live alerts and monitor events across multiple weighbridges from a single web platform.
Increase Labour Efficiency
Self-service weighbridges do not require weighbridge operators, saving operating costs and manpower resources.
Faster, 24/7 Operations
Automated weighbridge operates faster compared to traditional weighbridge, and can be used round the clock without needing additional manpower.
How does an AWS system works?
Authorization
This is a fail-safe method to ensure that only authorized trucks are entering the premises. Only after the data is captured from the RFID or the ANPR system, does the boom barrier open, and the truck enters the weighbridge.
Positioning
Mispositioned trucks do not give accurate weighment, this would cause the wrong data to be stored, and affect the rest of the supply chain processes. Our Unmanned System utilized position sensors to ensure that every single truck weighment is accurate.
Weighment
CCTV/IP cameras are present to enhance security and safety. The system automatically captures various images of the truck, and stores it along with the weighment data. After all the data is stored on the system, the barriers open and the truck is allowed to leave.
Transaction completion
After the gross/tare weights are measured, automated text alerts/email alerts are shared to all relevant personnel. All the information, including the photos of the truck, are ready to view on all platforms, this includes the software, the cloud server.
Automated Weighbridge Solution Features
Weighbridge Custom Software
For unmanned weighbridge system, the custom software development transforms any ground-level weighbridge into one that can auto-calculate axle group loads as a vehicle enters the weighbridge.
Traffic Lights
Traffic lights, manages and controls the traffic at the weighbridge for safe operation. The automated software guides the driver as the truck passes in the weighbridge.
Automated Identification System
Automate Identification Systems is one of the key features of unmanned weighbridge system that is used individually to identify trucks or people and avoid fraudulent use of an automated weighbridge system. Possibilities include personal radio frequency tags, recognition cameras and weighbridge software, and more.
Barrier Gates & Security
This development is perfect for supervising traffic access and traffic flow on site, barrier gates can be functioned manually using an on/off switch or could be operated automatically with an integrated unmanned weighbridge system.
CCTV Video Surveillance
Cameras for security recognition and digital video recorders (DVRs) for storage and management of videos. CCTV software can monitor the number of vehicles entering the premises and alert security personnel.
Digital Displays
Digital display plays a vital role under unmanned weighbridge system that displays weight reading to the driver with numeric message along with the site destination details.
Automated weighbridge system
Automated unmanned weighbridge system & weighbridge software make throughput much faster, prevents inaccuracies due to unstable weighs. This control assimilates sensors, RFID readers, LED information display, traffic signals and boom barriers hence there the system eliminates the need for weighment slips.
Weighbridge management system
Unmanned weighbridge management system can be used to control security cameras and automatic number plate cameras, providing digital records of each and every vehicle entering and leaving sites.
Weighbridge software
We provide numerous weighbridge data management software for unmanned weighbridge system, customer can use a standard PC at their weighbridge for any purpose.
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FAQS
An automated weighbridge system is a fully automated platform used for accurately weighing vehicles, typically trucks, without human intervention. The system integrates with sensors, cameras, RFID readers, and software for efficient and precise weight measurement, ensuring that trucks and their cargo are weighed quickly and effectively.
The system uses a combination of load cells placed under the weighbridge platform to measure the weight of the vehicle. The vehicle’s registration details can be captured using cameras or RFID tags, and software processes the weight data. The system can also automatically generate receipts, logs, or reports based on the recorded data, without requiring an operator.
- Accuracy: Precise weight measurements with minimal human error.
- Efficiency: Faster weighing process, reducing vehicle queues.
- Cost savings: Reduced labor costs by eliminating the need for an operator.
- Improved monitoring: Automated record-keeping for compliance and audits.
- Enhanced security: Minimizes fraud by using tamper-proof technology like RFID and cameras.
Yes, most automated weighbridge systems are designed to integrate with a company's ERP (Enterprise Resource Planning) or logistics management system. This enables automatic data synchronization, generating reports, and real-time monitoring of vehicle weight data, which helps in better inventory and transportation management.
Maintenance typically involves regular calibration of the load cells, inspecting sensors and cameras, and ensuring that the software is up to date. Many manufacturers offer maintenance contracts, remote support, and diagnostics to ensure the system runs smoothly with minimal downtime.
